If you want to keep your product safe and secure for sale, you may have already seen that shrink film can help you do that. There are many kinds of shrink film on the market today so it’s important to get the right type. Not only will choosing the right type of shrink film help protect your product on the shelf, but it will also enhance the buying experience for your customers or buyers.
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Out of the many types of shrink film, the three main types of film on the market you will want to review are PVC, Polyolefin, and Polyethylene. These shrink films each have properties that cross over to different applications, but specific characteristics of these films may make them more suited for your particular use.
Here are some strengths and weaknesses of each type of shrink film to help you choose which one may be best for your application.
Strengths:
This film is thin, pliable, and light, typically more affordable than most shrink films. It shrinks only in one direction and is highly resistant to tearing or puncturing. PVC has a clear, shiny presentation, making it aesthetically pleasing to the eye.
Weaknesses:
PVC softens and wrinkles if the temperature gets too high, and it becomes hard and brittle if it becomes to cool. Because the film has chloride in it, the FDA has only approved PVC film for use with inedible products. This also causes it to emit toxic fumes during heating and sealing, making it necessary to use it in very well-ventilated areas. This film therefore also has strict disposal standards. PVC is not generally suitable for bundling multiple products.
Strengths:
This shrink film type is FDA approved for food contact since it doesn’t have chloride in it, and it produces much less odor during heating and sealing. It’s better suited for irregularly shaped packages as it shrinks more fully. The film has a beautiful, glossy surface and is exceptionally clear. Unlike PVC, it can withstand a much wider range of temperature fluctuations when stored, saving inventory. If you need to bundle multiple items, polyolefin is a great choice, and it is highly resistant to puncture and tearing. Cross-linked polyolefin is also available which increases its strength without sacrificing clarity. Polyolefin is also 100% recyclable, making it the “green” choice.
Weaknesses:
Polyolefin is more expensive than PVC film, and it may also require perforations in some applications to avoid air pockets or bumpy surfaces.
Some additional information: Polyethylene film can be used for shrink film or stretch film, depending on the form. You will need to know which form you need for your product.
Manufacturers create polyethylene when adding ethylene to polyolefin during the polymerization process. There are three different forms of Polyethylene: LDPE or Low-density Polyethylene, LLDPE or Linear Low-density Polyethylene, and HDPE or High-density polyethylene. They each have various applications, but normally, the LDPE form is used for shrink film packaging.
Strengths:
Beneficial for wrapping multi-packs of heavy items—for example, a large count of beverages or water bottles. It is highly durable and is able to stretch more than other films. As with polyolefin, polyethylene is FDA approved for food contact. While PVC and polyolefin films are limited in thickness, usually only up to 100-gauge, polyethylene can be scaled up to 1200-gauge, making it ideal for wrapping vehicles such as boats for storage. Uses range from bulk or frozen foods to trash bags and palletizing as stretch wrapping. Check with your manufacturer to know which form (LDPE, LLDPE, HDPE) you should use.
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Weaknesses:
Polyethylene has a low shrink rate of around 20% and isn’t as clear as other films. It is more expensive than other films. Polyethylene shrinks while cooling after it has been heated, making it necessary to have additional space for cooling at the end of your shrink tunnel.
Make sure you know what shrink film you need for your product application. It will save you time and money. If you need help, let one of our packaging experts help you. Traco Packaging has been supplying shrink film for over 35 years. Call or email one of our packaging specialists to get your project going, or go to our website at https://www.tracopackaging.com/and request a quote today.
Shrink Film - a material made up of polymer plastic film. When heat is applied, it shrinks tightly over whatever it is covering. There are a variety of uses for Shrink wrap and shrink film. Some typical shrink wrap applications are for wrapping food, gift baskets, boxes, toys, books, soaps, etc. Below is a breakdown of the two most commonly used types of shrink.
PVC Shrink Film - A type of shrink wrap used for various applications. The PVC stands for Polyvinyl chloride. Polyvinyl chloride is the third most-produced plastic in the world. PVC shrink wrap was the most commonly used shrink film until replaced several years ago by polyolefin (POF) shrink wrap.
Common Uses of PVC Shrink Film - PVC shrink wrap uses include packaging boxes, CD and DVD packaging, software, small canisters, and other non-edible items.
Drawbacks of PVC Shrink Film - Sealing Strength, storage issues, and sealing by-products are common drawbacks of PVC Shrink Wrap. The plasticizer in PVC Shrink wrap hardens in cold conditions and softens under hot conditions, therefore compromising the strength of the seal and the plastic. PVC shrink wrap also releases small quantities of hydrogen chloride into the air and carbon deposits onto the sealer. Proper ventilation is required when sealing PVC shrink wrap.
Polyolefin Shrink Film - A type of shrink wrap that has become the preferred choice for packaging products, both edible and non-edible. Polyolefin Shrink wrap is preferred for a variety of reasons, including fewer odors when sealed, stronger seal, and more flexible storage. Polyolefin shrink films do not have any chlorine; therefore, they do not produce hydrogen chloride gas. Polyolefin shrink wrap does not have any plasticizers, so the temperature is not an issue. Polyolefin can be stored in a wide range of temperatures and does not harden and soften in different environments like PVC shrink film.
Common Uses of Polyolefin Shrink Film - Polyolefin shrink film is used for almost every kind of application. Applications include toys, sporting goods, printed wrap, foods, stationery, and cards, just to name a few.
Drawbacks of Polyolefin Shrink Film - Cost and machine compatibility are the two significant drawbacks of Polyolefin shrink film. Polyolefin is commonly more expensive than PVC shrink wrap. Many packagers prefer PVC because of this reason. There are types of polyolefin shrink wrap that are more compatible with machines, but Polyolefin machine compatibility has been an issue of packagers.
Cross-Linked Polyolefin Shrink Film - Irradiation is applied to standard polyolefin shrink film to make the film stronger, and capable of better seal strength. Cross-linked shrink film is sterile, and FDA approved for direct food contact. It offers excellent clarity to display packaged products. To view in detail about making and the history of cross-linked shrink film view, our blog post titled What is cross-linked shrink film.
Cross-linked shrink film also leaves less residue on sealers, promoting longer sealing blade or wire life. Cross-linked shrink film is made for use with high-speed machines and high output operations.
Common Uses of Cross-Linked Polyolefin Shrink Film - Cross-linked shrink film is used with the same products as standard polyolefin shrink film. The cross-linked film is often used in high output operations. It can also be used for heavier products; a conventional polyolefin shrink film can not correctly package.
Drawbacks of Cross-Linked Polyolefin Shrink Film - Cross-linked shrink film requires higher seal and shrink temps than a standard polyolefin shrink film. Higher temps can damage and deform products sensitive to heat. Higher seal and shrink temps. also, require higher energy costs.
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